The Role of Risk Management in Minimizing Black Stain Through the FMEA Approach at PT MPZ
DOI:
https://doi.org/10.21776/ub.jrm.2021.012.03.23Keywords:
Black Stain Defect, FMEA, Risk ManagementAbstract
Quality products have a major influence on the company's image, and also very influential on the number of sales and profits to be gained. But f deed of the field stated that sometimes a lot of product failure that can not be sold and had to be discarded because they do not meet quality standards. This failed product was caused by various factors, including 4M ( Man, Material, Machine & Method ). PT MPZ is one of the manufacturers of tissue in Indonesia. The problem they face is the number of " Black Stain Defect " when the production process is running. To minimize the occurrence of Black Stain Defect , the author uses the concept of risk management assisted with the approach of FMEA ( Failure Mode and Effect Analysis ) to help resolve problems that occur. From the results of research and data collection, it is found that the highest RPN level occurs in grinder log saw with RPN 648 points and lower in seal bearings by 12 points. The risk management used is risk avoidance (avoiding risk) and risk mitigation (reducing the likelihood or impact), one of the recommendations for improvement is to replace thickness logsaw from 5 mm to 3.8 mm and timing grinding from 6 seconds to 3 seconds and several other proposed improvements to minimize the failure during the production process.
References
RIYANTO., WAHYU. A., “Implementation of the QCC Method to Reduce Defective Rate of
Alloy Wheel Productsâ€, Wijaya Putra University Internal Journal, v. 3, n. 2, 2015
MULYADI, “Akuntansi Biaya, Edisi kelima, Cetakan kedelapan, Penerbit Sekolah Tinggi Ilmu Ma-najemen YKPN, Yogyakarta, 2007
HORNGREN, CHARLES T., FOSTER, GEORGE., dan DATAR, SRIKANT M., “Cost Accounting : A Managerial Emphasis†Upper Saddle River, New Jersey : Prentice-Hall, v. 2, n. 4, pp. 35-45, Apr. 2013.
CARTER, WILLIAM K., dan USRY, MILTON F., Akuntansi Biaya. Diterjemahkan oleh Krista. Bu-ku 1. Edisi Keempat Belas. Jakarta: Salemba Empat, 2014.
SANTOSO, S., PUTRO, S.S., FATMAWATI, A.A, PUTRI, C.G., SA’DILLAH, “Disain Mitigasi Risiko Penularan Covid-19 Di Lingkungan Industri Padat Karya Dengan Metode FMEAâ€, JKBM (Jurnal Konsep Bisnis Dan Manajemen), v. 7, n. 2, pp. 149-166, 2021 https://doi.org/10.31289/jkbm.v7i2.4674.
SUSILO, LEO J. KAHO, VICTOR RIWU., Manajemen Risiko Berbasis ISO 31000, Jakarta : Penerbit PPM, 2014
RAHAYU, N.R., SANTOSO. S., “Implementation of Six Sigma to Minimize Reject Gusset Differ-ence and Fold in the Blowing Processâ€, European Journal of Business and Management Research, v. 6, n. 4, pp. 1-6, 2021 DOI: 10.24018/ejbmr.2021.6.4.913
SANTOSO, SUGENG., “Risk and Social Economic Factor as a Management Risk Revealing (Vege-tables Farmer Decision Making Study in Pujon Sub District Malang Regency)â€, International Jour-nal of Science and Research (IJSR),v. 8, n. 10, pp. 35-49, 2019
SANTOSO, S., AULIA. M.I., HARAHAP. R.S., SITORUS, R.S., WASKITA, D.S., “Improvement of cooling time performance in TAD® 20t mixing vessel using root cause analysis and PDCA cycle in TAD® 20t mixing vessel product maturityâ€, IOP Publishing, IOP Conf.Series: Materials Science and Engineering, v. 10, n. 34, pp. 154-167, 2021 012126. doi:10.1088/1757-899X/1034/1/012126, 2021
NURZAKI, A., SANTOSO. A., BENAWAN. C., WAHYUDIN. D., dan SANTOSO. S., “Improvement of DEET level of product X using Deming cycle (PDCA Method) in PT Zâ€, IOP Conf. Series: Mate-rials Science and Engineering, v. 10, n. 34, 2021 012110. doi:10.1088/1757-899X/1034/1/012110, 2021
PUTRO, S, S., SANTOSO. S., “Desain Konseptual Digitalisasi Manajemen Mutu Pada Industri FMCGâ€, Jurnal Mix: Jurnal Ilmiah Manajemen, v. 11, n. 2, pp. 147-162, 2021 DOI:10.22441/mix.2021.v11i2.001
PEKIH, I.M., SEMBIRING. A., SANTOSO. S., “Key Performance Indicators Analysis for Quay Con-tainer Crane Performance Assessment (Case Study at Jakarta International Container Terminal)â€, MECHTA: International Journal of Mechanical Engineering Technologies and Applications, v. 2, n. 2, pp. 115-125, 2021 https://doi.org/10.21776/MECHTA.2021.002.02.5
SANTOSO, S., MAYRIFKA, D., “Analysis Problem and Improvement of Appearance Aesthetics Product Model HC C5 / XT with Method of Plan-Do-Check-Action (PDCA) In Pt. XXXXâ€, Interna-tional Journal of Innovative Science and Research Technology, v. 4, n. 11, pp. 42-49, 2019.
SANTOSO, S., SOEHARI, T. D., APRIANTO, Y., ANDREAN, D., & HENNY., “Value Creation In Fisheries Supply Chain As A Role Model For Fish Protein Hydrolyzate Cluster Developmentâ€, Jurnal Rekayasa Mesin, v. 11, n. 3, pp. 401 – 407, 2020 doi:10.21776/ub.jrm.2020.011.03.12.
SIMBOLON, R., SANTOSO, S., “Product and Service Quality Improvement In Manufacturing: A Study of Optical Lens Manufacturing in Indonesiaâ€, Jurnal Media Ekonomi dan Manajemen, v. 36, n. 1, pp. 76-88, 2021 htpps://doi.org/10.24856/mem.v36i1.1726
SANTOSO, S., NUSRANINGRUM. D., HADIBRATA. B., WIDYANTY. W.; ISA, S. M., APRI-YANTO, Y., HENNY, “Policy Recommendation for Food Security in Indonesia: Fish and Sea Cu-cumber Protein Hydrolysates Innovation Basedâ€, European Journal of Business and Management, v. 13, n. 7, pp. 71-79, 2021 doi:10.7176/EJBM/13-7-08
YULIANA, V., SANTOSO., “Re-engineering and Technology Development on Reference Sample of Business Process (Case Study on Health Laboratory Service Company)â€, Jurnal Ilmiah dan Mana-jemen, v.7, n.2, 2021
PUTRO, S, S., SANTOSO. S., “Desain Konseptual Digitalisasi Manajemen Mutu Pada Industri FMCGâ€, Jurnal Mix: Jurnal Ilmiah Manajemen, v. 11, n. 2, pp. 147-162, 2021 DOI:10.22441/mix.2021.v11i2.001
SANTOSO, S., ROCHMAN., FOURMARCH., PAWENARY., FITHRI, P., “Transformasi Digitalisasi Pelaporan HAZOB Untuk Meningkatkan Kinerja Keselamatan Kerja di Perusahaanâ€, Jurnal Sains, Teknologi dan Industri, v. 18, n. 1, pp. 112-119, 2020, DOI : 10.24014/sitekin.v18i1.12062.
ISWANTO, A., “Application of the Taguchi Analysis and Failure Mode And Effect Analysis (FMEA) Method to Improve Product Quality at PT. XYZâ€, Industrial Engineering E-journal, v. 2, pp. 13-18, 2013.
ROSIH, A, R, CHOIRI. M. YUNIARTI, R., “Operational Risk Analysis in the Logistics Department using the FMEA methodâ€,Journal 13 Industrial Engineering and Management Systems, v. 3, n. 3, 2016
SAMADHAN, DB., “Quality Improvement in Manufacturing Processes Using SQC Toolsâ€.,
International Journal of Engineering Research and Applications, v. 3, n. 15, pp. 832-837, 2013
SOKOVIC, M., JOVANOVIC, J., KRIVOKAPIC, Z., VUJOVIC, A., “Basic Quality Tools in
Continuous Improvement Processâ€. Journal of Mechanical Engineering , v. 55, n. 5, 2019
SUSILO, LEO J. KAHO, VICTOR RIWU., Manajemen Risiko Berbasis ISO 31000, Jakarta : Penerbit PPM, 2014
Downloads
Published
Issue
Section
License

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.