Rancang Bangun dan Uji Performa Sistem Kendali Pemberian Fluida Permesinan MQL Berbasis Arduino

Authors

  • Gerry Gardika Surya Dinata Jurusan Teknik Mesin Universitas Jember
  • Aris Zainul Muttaqin Jurusan Teknik Mesin Universitas Jember
  • Mahros Darsin Department of Mechanical Engineering University of Jember

DOI:

https://doi.org/10.21776/ub.jrm.2020.011.01.11

Keywords:

MQL, Fluid Consumption, Taguchi Method, Arduino

Abstract

In machining  excessive use of cutting fluid can have a negative impact to the  enviroment. An alternative to overcome this problem is by using the minimum quantity lubrication method (MQL). In MQL method the cutting fluid is flowed by compressed  air. This research aim to design and implement an Arduino-based controller for further minimize the use of cutting fluid in MQL system. It was programmed that the pump would only work when the tool temperature beyond 70 oC and vice versa. Observation shows that the controller work accordingly. Other experiments were carried out to check the fluid consumption with Taguchi method. It was proof that applying the controller was able to reduce the fluid consumption.

Author Biographies

Gerry Gardika Surya Dinata, Jurusan Teknik Mesin Universitas Jember

Jurusan Teknik MesinUniversitas Jember

Aris Zainul Muttaqin, Jurusan Teknik Mesin Universitas Jember

Jurusan Teknik MesinUniversitas Jember

Mahros Darsin, Department of Mechanical Engineering University of Jember

Associate Professor in Mechanical Engineering, Universitas Jember

References

M. A. SAPUTRA, A. SYUHRI, and A. Z. MUTTAQIN, “Analisis Mesin Filling Minyak Goreng Berbasis Plc Menggunakan Metode Penakar Dan Timer Untuk Meningkatkan Efisiensi,†no. 3, pp. 46–52, 2017.

Z. JIANG, F. ZHOU, H. ZHANG, Y. WANG, and J. W. SUTHERLAND, “Optimization of machining parameters considering minimum cutting fluid consumption,†J. Clean. Prod., vol. 108, pp. 183–191, 2015.

P. B. PATOLE and V. V. KULKARNI, “Optimization of Process Parameters based on Surface Roughness and Cutting Force in MQL Turning of AISI 4340 using Nano Fluid,†Mater. Today Proc., vol. 5, no. 1, pp. 104–112, 2018.

D. A. PATRIAWAN, H. IRAWAN, E. WAHYU, and R. WIDODO, “Studi Pendahuluan Penggunaan Minimum Quantity Lubricant Pada Proses Pemesinan,†J. Isbn, pp. 153–160, 2016.

B. BASUKI and F. E. W. WINARTO, “Pengaruh sistem minimum lubrication dengan metoda tetesan terhadap keausan pahat dan kekasaran permukaan benda kerja AISI 4340,†in Prosiding Seminar Nasional teknologi Terapan SV UGM 2014, 2014, pp. 16–19.

S. K. ALI, S.M., DHAR, N.R., DEY, “Effect of Minimum Quantity Lubrication (MQL) on Cutting Performance in Turning Medium Carbon Steel By Uncoated Carbide Insert At Different Speed-Feed Combinations,†Adv. Prod. Eng. Manag., vol. 6, no. 3, pp. 185–196, 2011.

M. LI, T. YU, L. YANG, H. LI, R. ZHANG, and W. WANG, “Parameter optimization during minimum quantity lubrication milling of TC4 alloy with graphene-dispersed vegetable-oil-based cutting fluid,†J. Clean. Prod., vol. 209, pp. 1508–1522, 2019.

H. IZZATUL ISLAM et al., “Sistem Kendali Suhu Dan Pemantauan Kelembaban Udara Ruangan Berbasis Arduino Uno Dengan Menggunakan Sensor Dht22 Dan Passive Infrared (Pir),†vol. V, no. Lcd, pp. SNF2016-CIP-119-SNF2016-CIP-124, 2016.

S. ALBERT, I. AHMED, and Y. NUKMAN, “A critical assessment of lubrication techniques in machining processes : a case for minimum quantity lubrication using vegetable oil-based lubricant,†vol. 41, pp. 210–221, 2013.

S. PUENTE, J. POMARES, J. PÉREZ, D. MIRA, F. TORRES, and P. O. BOX, “Experiences on using Arduino for laboratory experiments of automatic control and robotics,†in IFAC (International Federation of Automatic Control), 2015, pp. 105–110.

D. C. MONTGOMERY, Design and Analysis of Experiments, 8th ed. Arizona: John Wiley $ Sons, Inc., 2013.

M. DARSIN, T. PASANG, and Z. CHEN, “Forces Perspective of Drillability of Titanium Alloy 6Al-2Sn-4Zr-6Mo,†J. Energy, Mech. Mater. Manuf. Eng., vol. 3, no. 1, p. 23, Jun. 2018.

M. DARSIN and T. PASANG, “Drillability of Titanium Alloy 6246 from Surface Quality Perspective,†Mater. Sci. Res. India, vol. 16, no. 1, pp. 76–85, Apr. 2019.

N. KHANNA and J. P. DAVIM, “Design-of-experiments application in machining titanium alloys for aerospace structural components,†vol. 61, pp. 280–290, 2015.

N. KHANNA, Design of Experiments in Production Engineering, no. January. 2016.

S. K. SHIHAB, Z. A. KHAN, A. MOHAMMAD, and A. N. SIDDIQUEED, “RSM based Study of Cutting Temperature During Hard Turning with Multilayer Coated Carbide Insert,†Procedia Mater. Sci., vol. 6, no. Icmpc, pp. 1233–1242, 2014.

A. P. PRATAMA, “Implementasi alat pengering ikan otomatis menggunakan sensor suhu DS18820,†2017.

Downloads

Published

2020-05-15

Issue

Section

Articles