Experimental Study on The Effect of Cross Feed of Surface Grinding on the Vibration and the Surface Roughness of Hardened Tool Steel OCR12VM
DOI:
https://doi.org/10.21776/ub.jrm.2020.011.03.2Keywords:
Surface Grinding, Crossfeed, Vibration, Surface RoughnessAbstract
The grinding process is a machining process to obtain qualified surface roughness levels and high dimensional accuracy. There are two types of processes in the grinding process, namely the roughening and finishing processes. The vibration effect of the roughing process can damage and shorten the life of the tool/machine, while in the finishing process, the effect of vibration will reduce the dimensional accuracy, shape, and surface smoothness of the workpiece. This study aims to determine the effect of crossfeed on the amplitude of vibration and surface roughness of the workpiece on the surface grinding process. The materials used are hardened tool steel OCR12VM with a variety of grinding stone types A46QV and A80LV made of aluminum oxide. The Variables of process parameters are crossfeed (mm / step) and depth of cut (mm). The measurement of vibrations uses an accelerometer, which is processed by the math CAD program in the form of amplitude and frequency. For surface roughness measurements, it is used the MT-301 surface test with 5 sample points and a sample length of 0.8 mm. The results show that the greater the cross-feed value, the bigger the amplitude of the vibration level and the surface roughness of the workpiece. The magnitude of the amplitude of the vibration on the acceleration that occurs in the grinding stone type A46QV starts from 6,7369 -18.7525 g.rms, while the grinding stone type A80LV starts from 5.0904 g.rms to 18.2821 g.rms. The surface roughness achieved in both grit 46 and grit 80 is from N3 to N5.References
ROCHIM, T., Teori dan Teknologi Proses Pemesinan, Institut Teknologi Bandung, 1993.
SCHEY, J., Introduction to Manufacturing Processes, New York, McGraw Hill, 2000.
SUTANTO, A., “Pengaruh Beberapa Parameter Proses Terhadap Kualitas Permukaan Hasil Pemesinan Gerinda Rata Pada Baja AISI 1070 dan HSSâ€, Jurnal Teknik Mesin Unand Tahun XVII, v. 1, n. 33, pp. 61-67, 2010.
ROWE, W.B., Principles of Modern Grinding Technology, William Andrew Publications, 2009.
SUPARNO, WAHYUDIANTO, FX.,A., “Pengaruh Feeding dan Depth Of Cut Pada Proses Surface Grinding Terhadap Kekasaran Permukaan Baja C30â€, Seminar Nasional Sains dan Teknik, pp. T8-T10, 2012.
DEWI, F.G.U., â€Optimasi Parameter Pembubutan Terhadap Kekasaran Permukaan Produkâ€, Jurnal Rekayasa Mesin Universitas Brawijaya, v. 4, n. 3, pp. 177-181, 2013.
FATHALLAH, B.B., FREDJ, N.B., SIDHOM, H., BRAHAM, C. DAN ICHIDA, Y.,“Effects of Abrasive Type, Cooling Mode and Peripheral Grinding Wheel Speed on the AISI D2 Steel Ground Surface Integrity,†Int. J. of Mach. Tools & Manufacture, v. 49, pp. 261-272, 2009.
KOENIGSBERGER F., TLUSTY J., Machine Tool Structures, New York, Pergamon Press. 1970.
MOBLEY, R.K., Vibration Fundamentals, Butterworth-Heinemann, 1999.
ZAVERI M.P.K., Modal Analysis of Large Structures – Multiple Exciter System, 1 ed., Bruel & Kjaer, 1985.
LI H., SHIN Y.C., â€Wheel Regenerative Chatter of Surface Grindingâ€, Journal of Manufacturing Sci-ence and Engineering. v. 128, n. 2, pp. 393-403, 2006.
ARTIKA, K.D., SUHARDJONO, “Studi Eksperimental Pengaruh Longitudinal Feed Pada Proses Gerin-da Datar Terhadap Getaran dan Kekasaran Permukaan Pada Material Hardened Tool Steel OCR12VMâ€, SNTM 2015 UNIVERSITAS JENDERAL ACHMAD YANI, Bandung, Des. 2015.
INASAKI, I., KARPUSCHEWSKI, B., LEE, H.S. “Grinding Chatter – Origin and Suppression,†CIRP Annals, v. 50, n. 2, pp. 515-534, 2001
LEONESIO, M., PARENTI, P., CASSINARI, A., BIANCHI, G., DAN MONNO, M,A., “Time-Domain Surface Grinding Model for Dynamic Simulationâ€, Procedia CIRP, v. 4, pp. 166-171, 2012.
BRUEL, DAN KJAER, Measuring Vibration. Bruel & Kjaer, Denmark, 1982.
GRADISEK, J., BAUS, A., GOVEKAR, E., KLOCKE, F., DAN GRABEC, I., “Automatic Chatter Detection in Grinding†International Journal of Machine Tools and Manufacture, Vol. 43, n. 14, pp. 1397-1403, Nov. 2003.
SUHARDJONO, Ein Variabel Einsetzbarer Gedämpfter Tilger zur Reduzierung von Ratter-schwingungen bei Drehmaschinen, Wissenschaft & Technik Verlag, Berlin, 2000.
Downloads
Published
How to Cite
Issue
Section
License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.