PERANCANGAN DAN MODIFIKASI MOLD INSERT UNTUK MENINGKATKAN KAPASITAS PRODUKSI LIGHT GUIDE

Authors

  • Benny Haddli Irawan Politeknik Negeri Batam
  • Putri Septaningrum Politeknik Negeri Batam
  • Ita Wijayanti Politeknik Negeri Batam
  • Rahman Hakim Politeknik Negeri Batam
  • Ihsan Saputra Politeknik Negeri Batam

DOI:

https://doi.org/10.21776/jrm.v14i3.1457

Keywords:

Redesign, Mold Insert, Siemens NX

Abstract

The use of plastic is often found in human life. Therefore, many manufacturing companies are competing to increase the production and quality of their plastic products. One way to increase production is to redesign a Mold base so that the Mold has a larger production capacity than before. The increase in product demand from consumers, which was initially 65,000 pcs/month to 95,000 pcs/month, is also the background for conducting this research. The purpose of this study is to redesign the soft tool using the old Mold base. The design uses Siemens UG NX 5 software. The Mold used is a two-plate Mold. The manufacture of the core cavity uses NAK 80 steel and plastic raw material in the form of Polycarbonate (PC). At the end of the study, a simulation was carried out using the Moldex 3D Flow Mold software to see the cycle time of the old and new Mold injection processes. From the results of this study, production capacity increased from 67,804 pcs/month to 118,536 pcs/month resulting in twice as many products as the old Mold design, with an increase in cycle time of 14.37% longer than the old Mold design also ensuring the quality of the product is maintained.

References

Airlangga Hartarto, “Industri Kemasan Plastik Jadi Rantai Pasok Penting Sektor Lain,” Feb. 2017. Accessed: Feb. 05, 2023. [Online]. Available: https://www.kemenperin.go.id/artikel/16971/Industri-Kemasan-Plastik-Jadi-Rantai-Pasok-Penting-Sektor-Lain

R. Hakim, B. Haddli Irawan, A. Nurasa, and A. Makruf, “Potensi Novelty Bidang Injection Mold Design: Visualisasi Pemetaan Bibliometric,” Jurnal Teknologi dan Riset Terapan (JATRA), vol. 2, no. 2, pp. 2685–4910, 2020.

B. Harahap, “Pengaruh Biaya Produksi Dan Harga Jual terhadap Laba Penjualan pada PT Shimano Batam,” Jab: Jurnal Akuntansi Barelang, vol. 3, no. 2, p. 12, 2019.

E. D. Hutasoit and J. Simanjuntak, “Pengaruh Disiplin dan Pelatihan Kerja terhadap Kinerja Karyawan di PT JMS,” SCIENTIA JOURNAL : Jurnal Ilmiah Mahasiswa, vol. 4, no. 3, pp. 1–9, 2021.

A. Musthofa and M. Arif Irfa’i, “Penentuan Setting Parameter Pembuatan Botol DK 8251 B pada Proses Blow Moulding dengan Menggunakan RSM (Response Surface Methodology) Studi Kasus di PT. Rexam Packaging Indonesia Ariezal Musthofa,” Jurnal Teknik Mesin, vol. 2, no. 3, pp. 47–54, 2014.

N. S. Eryan and D. A. Rahmaniyah, “Quality Control untuk Produksi Spare Part pada PT. YPTI Divisi Plastic Injection Menggunakan Metode Six Sigma,” in Seminar Nasional IENACO-2017, 2017, pp. 522–530.

R. Hakim, A. Makruf, A. Nurasa, W. Widodo, and I. Wahyudi, “Pengaruh Variasi Metering Stroke terhadap Cacat Produk Cetakan Injeksi Plastik,” Jurnal Teknologi Terapan (JTT), vol. 6, no. 2, pp. 142–150, 2020.

A. K. Mufid, C. Budiyantoro, and M. B. N. Rahman, “Perancangan Injection Molding dengan Sistem Three Plate Mold pada Produk Glove Box,” JMPM: Jurnal Material dan Proses Manufaktur, vol. 1, no. 2, pp. 72–81, 2017, [Online]. Available: http://journal.umy.ac.id/index.php/jmpm

L. Khoirul Miftakhul Ni, C. Budiyantoro, M. Budi Nur Rahman, “Desain Dan Optimasi Injection Mold Sistem Slider Pada Produk Preform Stick T15,” Jurnal Rekayasa Mesin, vol. 8, no. 3, pp. 155–165, 2017.

R. Hakim et al., “Desain Cetakan Plastik Multi Cavity dengan Sistem Intercangeable Mold Insert,” Jurnal SIMETRIS, vol. 11, no. 1, 2020.

I. W. G. S. Wardiana, P. H. Setyarini, and T. D. Widodo, “Pengaruh Penambahan Hidroksiapatit dan Kitosan Pada Pla dan ABS terhadap Sifat Mekanik dari Komposit Biomaterial,” Jurnal Rekayasa Mesin, vol. 13, no. 3, pp. 837–846, Dec. 2022, doi: 10.21776/jrm.v13i3.1224.

R. Adhiharto and R. Safira, “Studi Perancangan Mesin Produksi Pelurus Tiang Lampu Oktagonal dengan Metode VDI 2222,” in 1st Mechanical Engineering National Converence, 2018, pp. 1–8.

L. K. M. Niám, dan C. Budiyantoro, “Desain dan Optimasi Injection Mold Sistem Slider Pada Produk Preform Stick T15,’’ Jurnal Rekayasa Mesin, vol. 8, no. 3, pp. 155-165, Dec. 2017.

Rochim, T., “Reverse Engineering; Modul Reverse Engineering”, In: Presentations of the Reverse Engineering Workshop, Bandung, Mei. 2012.

H. Wiranegara, M. N. Fauzi, dan S. Virdhian, ‘’Precision Mold óf Prototype Titanium Orthopedic Implant Using Metal Injection Molding Approach,” Jurnal Rekayasa Mesin, vol. 11, no. 3, pp. 487-495, Dec. 2020.

Downloads

Published

2023-12-15

Issue

Section

Articles

How to Cite

PERANCANGAN DAN MODIFIKASI MOLD INSERT UNTUK MENINGKATKAN KAPASITAS PRODUKSI LIGHT GUIDE. (2023). Jurnal Rekayasa Mesin, 14(3), 927-938. https://doi.org/10.21776/jrm.v14i3.1457