ANALISIS HOLDING TIME POST WELD HEAT TREATMENT (PWHT) PADA PENGELASAN MATERIAL SA-213 GRADE T91 DENGAN SA-213 GRADE T22 UNTUK APLIKASI BOILER

Authors

  • Imam Khoirul Rohmat Politeknik Perkapalan Negeri Surabaya
  • Moh. Syaiful Amri Politeknik Perkapalan Negeri Surabaya
  • Mohammad Miftachul Munir Politeknik Perkapalan Negeri Surabaya
  • Hendri Budi Kurniyanto Politeknik Perkapalan Negeri Surabaya
  • M. Habib Muzzakki Politeknik Perkapalan Negeri Surabaya

DOI:

https://doi.org/10.21776/jrm.v14i1.1304

Keywords:

Superheater, Holding Time, PWHT, Hardness, Micro structure

Abstract

Superheater is one of the boiler components that works to heat the saturated steam coming out of the steam drum, by utilizing hot gases from combustion. In this study using Gas Tungsten Arc Welding (GTAW) and using SA-213 grade T91 and SA-213 grade T22, these two materials require Post Weld Heat Treatment (PWHT). One of the crucial factors in PWHT is holding time, because holding time aims to obtain a homogeneous temperature and homogeneous microstructure and can affect the mechanical properties of the material. This research was conducted to find out how the effect of PWHT holding time on SA-213 grade T91 and SA-213 grade T22 materials on the microstructure and hardness values. The results of the micro test show that the dominance of pearlite and martensite will decrease with increasing holding time, there is also a difference in microstructure grain size that will increase with increasing holding time which is associated with a decrease in value. The test results show that the hardness value will decrease with increasing holding time, especially in the weld metal area, getting the highest hardness value on the weld metal is in the specimen with a holding time of 15 minutes with a hardness value of 237.67 HVN and the lowest hardness value is in the specimen with holding time 45 minutes which is 201.1 HVN.

References

ASME sec. II Part A., "Ferrous Material Specifications (Beginning to SA-450)". 2021

KATAVIĆ, B., NIKAČEVIĆ, M. and ODANOVIĆ, Z., "Effect of cold swaging and heat treatment on properties of the P/M 91W-6NI-3Co heavy alloy", Science of Sintering, 40(3), pp. 319–331. doi:10.2298/SOS0803319K. 2008.

ASME B31.1., "Power Piping - ASME Code for Pressure Piping, B31.1", 1. 2020.

SYUKRAN, S., AZWINUR, A. and FERDIYANSYAH, F., "The Effect of Holding Time on Stress Relief Annealing Process to Hardness of Carbon Steel SA. 106 Grade B After Welding", SINTEK JURNAL: Jurnal …, 14(June 2020), pp. 46–51. Available at: https://jurnal.umj.ac.id/index.php/sintek/article/view/6242. 2020.

ARIFAH, A. and RUSWANTO, S., "Efek Post Weld Heat Treatment terhadap Sifat Mekanik AISI 316 Hasil Pengelasan GTAW", Jurnal Mekanik Terapan, 1(2), pp. 81–87. doi:10.32722/jmt.v1i2.3354. 2020.

ASME Section II Part C., "Specifications for Welding Rods, Electrodes, and Filler Metals". 2021

YANG, D.X., YANG, L. and HUANG, A.G., "The Effect of Holding Time under Heat Treatment on the Properties of T92 Steel Welding Joint", Advanced Materials Research, 1079–1080(December 2014), pp. 7–12. doi:10.4028/www.scientific.net/amr.1079-1080.7. 2014.

ASME Section I., "ASME Section I 2021". 2021

ASME Section VIII Division 1., "ASME Boilers and Pressure Vessel Code", ASME Section VIII Division 1, p. 717. 2019

PURNOMO, D.J., JOKOSISWORO, S. and BUDIARTO, U., "Analisa Pengaruh Holding Time Tempering Terhadap Kekerasan, Keuletan, Ketangguhan dan Struktur Mikro Pada Baja ST 70", Jurnal Teknik Perkapalan, 7(1), pp. 49–58. Available at: https://ejournal3.undip.ac.id/index.php/naval/article/view/22886. 2019.

WIBOWO, A. et al., "Pengaruh Holding Time Annealing terhadap Perubahan Mikrostruktur Baja Struktur S690QL dan S235JR", Jurnal Integrasi, 13(1), pp. 46–52. doi:10.30871/ji.v13i1.2881. 2021.

KOU, "Welding metallurgy, The Welding of Aluminium and its Alloys". doi:10.1533/9781855737631.10. 2002.

SILVA, F.J.G. et al., "Evaluation of welded joints in P91 steel under different heat-treatment conditions", Metals, 10(1). doi:10.3390/met10010099. 2020.

MITHUN, K., SARASWATHAMMA, K. and VERMA, D.K., "Effect of post weld heat treatment soaking time on microstructure and mechanical properties of TIG welded grade 91 steel", Journal of Metals, Materials and Minerals, 29(2), pp. 42–50. doi:10.14456/jmmm.2019.17. 2019.

CALLISTER, W.D., "Materials science and engineering: An introduction (2nd edition)", Materials & Design, 12(1), p. 59. doi:10.1016/0261-3069(91)90101-9. 1991.

LI, L., DECEUSTER, A. and GRIFFITHS, B., "Table 2 — Average Impact Energy Values for Various Simulated HAZs, and the Base and Filler Metals in Both the As-Welded and Heat-Treated Conditions", Welding Research, 92(March), pp. 80–87. 2013.

DEY, H.C. et al. "Effect of post-weld heat treatment (PWHT) time and multiple PWHT on mechanical properties of multi-pass TIG weld joints of modified 9Cr-1Mo steel", Welding in the World, 58(3), pp. 389–395. doi:10.1007/s40194-014-0124-0. 2014.

BHASKARA SARDI, V., JOKOSISWORO, S. and YUDO, H., "JURNAL TEKNIK PERKAPALAN Pengaruh Normalizing dengan Variasi Waktu Penahanan Panas (Holding Time) Baja ST 46 terhadap Uji Kekerasan, Uji Tarik, dan Uji Mikrografi", Jurnal Teknik Perkapalan, 6(1), p. 142. Available at: http://ejournal3.undip.ac.id/index.php/naval. 2018.

SHARMA, A., KANT VERMA, D. and KUMARAN, S., "Effect of post weld heat treatment on microstructure and mechanical properties of Hot Wire GTA welded joints of SA213 T91 steel", Materials Today: Proceedings, 5(2), pp. 8049–8056. doi:10.1016/j.matpr.2017.11.490. 2018.

PARISTIAWAN, P.A. et al., "Pengaruh Variasi Media Pendingin Dan Variasi Holding Time Pada Proses Perlakuan Panas Terhadap Sifat Mekanik Dan Struktur Mikro Pada Baja Mangan Fe-10.5 Mn-1.3Mo-2.5Ni", Jurnal Rekayasa Mesin, (March), pp. 573–580. 2021.

ARI, M., "Analisis Temperatur PWHT dan Holding Time pada Sambungan Las Material SA 387 Grade 11 Class 1 Terhadap Nilai Kekerasan dan Struktur Mikro", Inovtek Polbeng, 9(2), p. 395. doi:10.35314/ip.v9i2.1175. 2019.

Downloads

Published

2023-05-29

How to Cite

Rohmat, I. K., Amri , M. S., Munir , M. M., Kurniyanto , H. B., & Muzzakki , M. H. (2023). ANALISIS HOLDING TIME POST WELD HEAT TREATMENT (PWHT) PADA PENGELASAN MATERIAL SA-213 GRADE T91 DENGAN SA-213 GRADE T22 UNTUK APLIKASI BOILER. Jurnal Rekayasa Mesin, 14(1), 317–329. https://doi.org/10.21776/jrm.v14i1.1304

Issue

Section

Articles