PERBAIKAN SIFAT MEKANIK DODOS KELAPA SAWIT PRODUK LOKAL MELALUI PROSES PACK CARBURIZING DAN MODIFIED MARTEMPERING
DOI:
https://doi.org/10.21776/jrm.v13i3.1225Keywords:
Oil Palm Harvesting Chisels, Mechanical Properties of Chisels, Pack Carburizing, Modified Martempering, TemperingAbstract
This paper aims to enhance the quality and service life of local product oil palm harvesting chisels so that they can compete with imported products, which until now are mostly used by oil palm harvesters in Indonesia. To achieve these objectives, the method of improving the mechanical properties of chisels was chosen through the pack carburizing and modified martempering processes. Chisels of local products can be improved in quality, especially their hardness and impact strength through the modified martempering or pack carburizing heat treatment process followed by modified martempering. Heat treatment of modified martempering at an oil cooling temperature of 1250 C followed by tempering at a temperature of 4500 C can increase the impact strength of chisels up to 12% higher than chisels without heat treatment, while its hardness can increase up to 29%. Heat treatment of pack carburizing followed by modified martempering at an oil cooling temperature of 1750 C and tempering at a temperature of 4500 C can increase the impact strength up to 65% and the hardness increases up to 27%.
References
I. KURNIAWAN and A. P. LONTOH, “Management Harvesting Oil Palm (Elaeis guineensis Jacq.) In Division 2 Bangun Koling Estate, East Kotawaringin, Central Kalimantan,” Bul. Agrohorti, vol. 6, no. 1, pp. 151–161, 2018.
Y. FAUZI, Y. E. WIDYASTUTI, I. SATYAWIBAWA, and R. H. PAERU, Kelapa Sawit: Budidaya Pemanfaatan Hasil dan Limbah Analisis Usaha dan Pemasaran. Jakarta: Penebar Swadaya, 2012.
BUMITAMA GUNAJAYA AGRO, Pedoman Teknis Agronomis Kelapa Sawit (Elaeis guineensis Jacq.). Jakarta: BGA Group Plantation, 2010.
M. DOLOKSARIBU and E. AFRILINDA, “Peningkatan Kualitas Dodos dengan Variasi Temperatur Austenisasi dan Media Quenching,” Metal Indonesia, vol. 36, no. 1, pp. 1–7, 2014.
S. X. ZHANG, “Torque Transferring Low Carbon Steel Shafts with Refined Grain Size.” Patent Application Publication, United States, Canton, MI (US), p. 5, 2007.
R. A. HIGGINS, Engineering Metallurgy Part I, Applied Physical Metallurgy, Sixth edition. London: Hodder Headline Group, 1993.
M. M. A. BEPARI, Carburizing: A Method of Case Hardening of Steel, vol. 2–3. Dhaka: Elsevier Ltd., 2017.
J. DOSSET and G. E. TOTTEN, “Introduction to Surface Hardening of Steels,” in ASM Handbook, Volume 4A, Heat Treating Fundamentals and Processes, vol. 4, ASM International, 1991, pp. 259–267.
J. DAVIS, Surface Hardening of Steels: Understanding the Basics. Material Park, OH: ASM International, 2002.
C. WICK and R. F. VEILLEUX, Tool and Manufacturing Engineers Handbook: Materials, Finishing, and Coating, Subsequent., vol. 3. Society of Manufacturing Engineers, 1985.
S. R. ELMI HOSSEINI and Z. LI, “Pack Carburizing: Characteristics, Microstructure, and Modeling,” in Encyclopedia of Iron, Steel, and Their Alloys, no. April, 2016, pp. 1–24.
S. R. ELMI HOSSEINI, H. KHOSRAVI, R. SOHRABI, Z. HOSSEINI, E. ZOHOUR KARIMI, and M. MAKAREM, “Correlation between Hardenability Curves and Microstructure of a Cementation Steel Carburized in the Presence of Na2Co3 as an Energizer Material,” ISIJ Int., vol. 53, no. 12, pp. 2213–2217, 2013.
W. CALLISTER and D. RETHWISCH, Materials science and engineering: an introduction, 7th ed. USA: John Wiley & Sons, Inc., 2007.
Y. YUNAIDI and S. HARNOWO, “Pengaruh Viskositas Oli Sebagai Cairan Pendingin Terhadap Sifat Mekanis Pada Proses Quenching Baja St60,” J. Tek. Univ. Janabadra, vol. 5, no. 1, pp. 57–63, 2015.
R. R. SAKURA and D. D. ISKANDAR, “Pengaruh Variasi Karbon Aktif dan Waktu Tahan Terhadap Kekerasan Material JIS G-3123 Menggunakan Metode Pack Carburizing,” Rekayasa Energi Manufaktur, vol. 2, no. 1, pp. 31–35, 2017.
H. HAFNI and S. HADI, “Pengaruh Komposisi Arang Aktif Dan Kalsium Karbonat Pada Pack Carburizing Terhadap Microstructure,” J. Iptek Terap., vol. 10, no. 1, pp. 1–7, 2016.
S. SUJITA, “Aplikasi Serbuk Arang Tongkol Jagung Dan Serbuk Cangkang Kerang Mutiara Sebagai Media Carburizer Proses Pack Carburizing Baja Karbon Rendah,” Rekayasa Mesin, vol. 7, no. 3, pp. 145–149, 2016.
P. A. PARISTIAWAN, F. M. RIDHO, M. A. PRASETYO, and S. A. CHANDRA, “Pengaruh Variasi Media Pendingin Dan Variasi Holding Time Pada Proses Perlakuan Panas Terhadap Sifat Mekanik Dan Struktur Mikro Pada Baja Mangan Fe-10.5Mn-1.3Mo-2.5Ni,” Rekayasa Mesin, vol. Vol. 12 No, no. Agustus, pp. 573–580, 2021.
D. DOS SANTOS FILHO, H. GOLDENSTEIN, and J. VATAVUK, “The Modified Martempering and its Effect on the Impact Toughness of a Cold Work Tool Steel,” SAE Tech. Pap., 2011.
G. KRAUSS, Steels: Heat Treatment and Processing Principles. Ohio, USA: ASM International, 1990.
W. F. SMITH, Structure and Properties of Engineering Alloys, 2nd edition. New York, NY, USA: McGraw-Hill, 1993.
H. CHANDLER, Heat Treater’s Guide: Practices and Procedures for Irons and Steels, 2nd Edition. Material Park, OH: ASM International, 1995.
J. L. DOSSET and G. E. TOTTEN, ASM Handbook Volume 4A: Steel Heat Treating Fundamentals and Processes, vol. 4A. Material Park, OH, USA: ASM International, 2013.
S. M. C. VAN BOHEMEN, “Bainite and Martensite Start Temperature Calculated with Exponential Carbon Dependence,” Mater. Sci. Technol., vol. 28, no. 4, pp. 487–495, 2012.
F. ABBASI, A. J. FLETCHER, and A. B. SOOMRO, “A Critical Assessment of the Hardening of Steel by Martempering,” Int. J. Prod. Res., vol. 25, no. 7, pp. 1069–1080, 1987.
I. SMAJEVIC et al., “Co-firing Bosnian Coals with Woody Biomass: Experimental Studies on a Laboratory-Scale Furnace and 110 MWe Power Unit,” Therm. Sci., vol. 16, no. 3, pp. 789–804, 2012.
H.-J. BARGEL and G. SCHULZE, Werkstoffkunde (Springer-Lehrbuch) 11th Edition. Springer, 2013.
ASTM A370, “Standard Test Methods and Definitions for Mechanical Testing of Steel Products,” in ASTM International, vol. 01.03, West Conshohocken, PA, United States: ASTM International, 2004, pp. 1–48.
BSN, “Standar Nasional Indonesia SNI 8205: 2016, Alat Panen Kelapa Sawit – Dodos – Syarat Mutu dan Metode Uji.” Badan Standardisasi Nasional, Jakarta, 2016.
R. N. ELSHAER, K. M. IBRAHIM, M. M. IBRAHIM, and A. S. SOBH, “Effect of Quenching Temperature on Microstructure and Mechanical Properties of Medium-Carbon Steel,” Metallogr. Microstruct. Anal., vol. 10, no. 4, pp. 485–495, 2021.
S. R. ELMI HOSSEINI and Z. LI, “Pack Carburizing: Characteristics, Microstructure, and Modeling,” Encycl. Iron, Steel, Their Alloy., no. April, pp. 1–24, 2016.
Downloads
Published
Issue
Section
License
Copyright (c) 2022 Yunaidi Yunaidi

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.