RANCANG BANGUN ALAT BANTU PEMASANGAN PEGAS STRIPPER PRESS TOOL DENGAN SISTEM HIDROLIK

Authors

  • Meri Rahmi Politeknik Manufaktur Bandung
  • Yuliar Yasin Erlangga Politeknik Manufaktur Bandung
  • Aida Mahmudah Politeknik Manufaktur Bandung
  • Badruzzaman Badruzzaman Politeknik Negeri Indramayu
  • Felix Dionisius Politeknik Negeri Indramayu

DOI:

https://doi.org/10.21776/jrm.v14i1.1098

Keywords:

Design, Press tool, Spring Force, Hydraulic System, Stripper

Abstract

A press tool is used to cut or form a thin plate into the desired shape with a pressing process or a press machine. One of the main things in the design of the press tool is the calculation for determining the type, size and, material of the spring. The spring in the press tool design is placed on the stripper as a pressure plate material before it is formed. The problem that often occurs in the design of the press tool is the initial force of the spring and the number of springs often have high values. This has an impact on the difficulty of the operator in installing the spring during assembly. The installation on the press machine requires more energy that exceeds the operator's power. This problem is often a challenge in itself both in terms of designing and manufacturing press tools. Assumptions and limitations of the problem of the design is 12,64 kN. This force is used for the educational practicum materials. Based on the design calculations the number of springs needed are 4 springs. While the hydraulic required is 10 tons. The results obtained based on simulation analysis using Solidworks software, show that with the number of springs and hydraulics calculated and based on the design form of the stripper installation tool, it is in the safe category.

References

BUDIARTO, Press Tool 1 (Proses Pemotongan), Bandung: Politeknik Manufaktur Negeri Bandung, 2001.

T. MASAYA, Press Die Design Basic Text Book, Jakarta: Indonesia: Mould & Die Industry Association, 2011.

S. MOKH E B. SLAMET, Sistem Manufaktur, Surabaya: Fakultas Teknologi Industri ITS Sepuluh Nopember, 1999.

BUDIARTO, Press Tool 3 (Proses Drawing), Bandung: Politeknik Manufaktur Negeri Bandung, 2001.

C. POLI , P. MAHAJAN, P. DASTIDAR, dan R. J. GRAVES, “Design for Stamping: a Group Technology-based Approach,” Concurrent Engineering: Research and Application, vol. 1, pp. 203-212, 1993.

V. L. HATTALLI dan S. R. SRIVATSA, “Sheet Metal Forming Processes – Recent Technological Advances,” India, 2018.

M. SIGVANT, J. PILTHAMMAR, J. HOL, J. H. WIEBENGA, T. CHEZAN, B. CARLEER, dan T. V. D. BOOGAARD, “Friction in sheet metal forming: influence of surface roughness and strain rate on sheet metal froming simulation results,” 2019.

SCHULER, GmbH;, Metal Forming Handbook, Germany: Springer-Verlag Berlin Heidelberg New York, 1998.

E. PATRIATNA, Handout Deep Drawing Tool, Bandung: Politeknik Manufaktur Negeri Bandung, 2015.

A. R. HAKIM, C. SOEKARDI, I. P. ILYAS, dan SUSANTO, “Optimasi Rancang Bangun Alat Bantu Perakitan Presstool Dengan Metode Pendekatan Sistematik,” Jurnal Ilmiah Teknobiz, vol. 2 No.1, pp. 1-11.

M. A. HENDRAWAN, “Analisis Kerusakan Pada Proses Manufaktur Produk Otomotif Tutup Shock Absorber Dengan Menggunakan Simulasi Abaqus 65-3 SE,” Jurnal Penelitian Sains & Teknologi, vol. 10, no. 1, pp. 75-82, 2009.

K. VENKATARAMAN, Design of Jigs, Fixtures and Press Tools, London: John Wiley & Sons Ltd, 2016.

H. G. JUSTIES, “Laporan Tugas Akhir : Analisa Kekuatan Material SPC440 Dan SPH440,” Universitas Gajah Mada, Yogyakarta, 2019.

T. P. KASIH, A. KHARISMA, dan A. SURYANTO, “Optimization of spot welding process parameters on dissimilar and unequal thickness of metal sheets by using Taguchi technique,” International Conference on Eco Engineering Development, 2018.

D. SUGIYANTO, H. SUSANTO, dan T. AHDI, “Analisa Buckling Pada Spring JIS SWP B7 dengan Beban 1183 N,” Rekayasa Mesin, vol. 12, no. 3, pp. 533-541, 2021.

Downloads

Published

2023-05-29

How to Cite

Rahmi, M., Erlangga, Y. Y., Mahmudah, A., Badruzzaman, B., & Dionisius, F. (2023). RANCANG BANGUN ALAT BANTU PEMASANGAN PEGAS STRIPPER PRESS TOOL DENGAN SISTEM HIDROLIK. Jurnal Rekayasa Mesin, 14(1), 105–113. https://doi.org/10.21776/jrm.v14i1.1098

Issue

Section

Articles