PENINGKATAN KETERSEDIAAN FISIK DAN WAKTU RATA-RATA ANTARA KEGAGALAN UNIT KOMATSU PC2000-8 PADA PT. UNITED TRACTORS, TBK DENGAN METODE FMEA

Authors

  • Rustanto Rustanto Master of Mechanical Engineering, Swiss German University, Indonesia United Tractors Site Tanjung, Kalimantan Selatan, Indonesia
  • Aditya Tirta Pratama Department of Industrial Engineering, Swiss German University, Indonesia
  • Anggi Febrianto Master of Mechanical Engineering, Swiss German University, Indonesia United Tractors Site Tanjung, Kalimantan Selatan, Indonesia
  • Firdaus Agung Syafutra Master of Mechanical Engineering, Swiss German University, Indonesia United Tractors Site Tanjung, Kalimantan Selatan, Indonesia
  • Willian Septianugraha Master of Mechanical Engineering, Swiss German University, Indonesia United Tractors Site Tanjung, Kalimantan Selatan, Indonesia
  • Badai Merdeka Walfitri Master of Mechanical Engineering, Swiss German University, Indonesia PLN UIP JBB Depok, Jawa Barat, Indonesia

DOI:

https://doi.org/10.21776/jrm.v14i2.1053

Keywords:

Boom Attachment, FMEA, Hydraulic Excavator, MTBF, Physical Availability

Abstract

The era of heavy equipment industry in Indonesia was begun   in the mid-1990s, by the first heavy equipment company, PT. United Tractors Tbk. This company have started heavy equipment sales and rental throughout Indonesia, which the well-known heavy equipment is the Hydraulic Excavator. It is used to excavate, rotate, move, load, mobilize and demobilize objects. Since the excavator was always used in the site’s daily operation, the number of failures is high, then the rate of excavator’s physical availability is below the requirement standard. The purpose of this study is to analyze the physical availability of the Komatsu Excavator Komatsu PC2000-8 by reducing the failure on the Boom Attachment by using the FMEA method. In order to obtain the optimum design and conditions as heavy machine, the analytical study was utilized for increasing physical availability on Hydraulic Excavators. According to the estimation of the analytical study, it was found that the highest physical availability of the PC2000-8 Hydraulic Excavator was at 98.4%, with the MTBF (Mean Time Before Failure) was at 269 hours.

References

A. Kholil, “Alat berat,” Bandung: Remaja Rosdakarya Offset, 2012.

R. Lestari, “Terpacu Batu Bara, Penjualan Alat Berat 2021 Naik Dua Kali Lipat,” Bisnis.com. Jan. 2022. [Online]. Available: https://ekonomi.bisnis.com/read/20220126/257/1493664/terpacu-batu-bara-penjualan-alat-berat-2021-naik-dua-kali-lipat.

M. Haga, W. Hiroshi, and K. Fujishima, “Digging control system for hydraulic excavator,” Mechatronics, vol. 11, no. 6, pp. 665–676, 2001.

R. R. Ilahi, E. Ibrahim, and F. R. Swardi, “Kajian teknis produktivitas alat gali-muat (excavator) dan alat angkut (dump truck) pada pengupasan tanah penutup bulan September 2013 di pit 3 Banko Barat PT. Bukit Asam (Persero) Tbk UPTE,” J. Ilmu Tek., vol. 2, no. 3, 2014.

I. Maulana, A. Ibrahim, and D. Darmein, “Analisa Kerusakan Komponen Undercarriage Excavator Hitachi Ex200 Pada Pt. Takabeya Perkasa Group Dengan Metode Fmea,” J. Mesin Sains Terap., vol. 1, no. 1, pp. 32–37, 2017.

T. K. Bose, “Application of fishbone analysis for evaluating supply chain and business process-a case study on the St James Hospital,” Int. J. Manag. Value Supply Chain., vol. 3, no. 2, pp. 17–24, 2012.

W. R. Blischke and D. N. P. Murthy, Case studies in reliability and maintenance, vol. 480. Wiley Online Library, 2003.

B. Standard, “Glossary of terms used in terotechnology,” BS, vol. 3811, p. 1993, 1993.

M. M. Fadlulloh, A. T. Pratama, and H. Nasution, “Enhancing Maintenance Management System Using Reliability Centered Maintenance (RCM) Case Study Curing Tire Section in Leading Tire Manufacturer,” in Proceedings of The Conference on Management and Engineering in Industry, 2021, vol. 3, no. 3, pp. 50–55.

D. H. Stamatis, Failure mode and effect analysis: FMEA from theory to execution. Quality Press, 2003.

L. S. Lipol and J. Haq, “Risk analysis method: FMEA/FMECA in the organizations,” Int. J. Basic & Appl. Sci., vol. 11, no. 5, pp. 74–82, 2011.

P. Sibarani, T. D. Sofianti, and A. T. Pratama, “Improving the Overall Equipment Effectiveness (OEE) of Drum Testing Machine in Laboratory of Tire Manufacturing Using FMEA and PFMEA,” in Proceedings of The Conference on Management and Engineering in Industry, 2021, vol. 3, no. 3, pp. 56–61.

S. Santoso, L. Anjela, U. Alvionita, F. Firmansyah, K. A. Etlanda, and A. A. Fatmawati, “The Role of Risk Management in Minimizing Black Stain Through the FMEA Approach at PT MPZ,” J. Rekayasa Mesin, vol. 12, no. 3, pp. 733–745, 2021.

S.-H. Ding, N. A. Muhammad, N. H. Zulkurnaini, and A. Nadia, “Application of Integrated FMEA and Fish Bone Analysis--A Case Study in Semiconductor Industry,” in Proceedings of the International Conference on Industrial Engineering and Operations Management Istanbul, Turkey, 2012, pp. 1233–1238.

T. M. El-Dogdog, A. M. El-Assal, I. H. Abdel-Aziz, and A. A. El-Betar, “Implementation of FMECA and Fishbone Techniques in Reliability Centered Maintenance Planning,” Int. J. Innov. Res. Sci. Eng. Technol., vol. 5, no. 11, pp. 18801–18811, 2016.

R. Setchi, R. J. Howlett, Y. Liu, and P. Theobald, Sustainable design and manufacturing 2016. Springer, 2016.

H.-C. Liu and H.-C. Liu, FMEA using uncertainty theories and MCDM methods. Springer, 2016.

R. Sinnott and G. Towler, Chemical engineering design: SI Edition. Butterworth-Heinemann, 2019.

V. Gaspersz, Total Quality Management. Jakarta: Gramedia pustaka utama, 2003.

A. T. Pratama, T. Saraswati, F. Prianggara, and T. Savitri, “Improving Productivity and Quality of Medium Voltage Cable Production,” in IOP Conference Series: Materials Science and Engineering, 2020, vol. 847, no. 1, p. 12005.

G. Baskoro, “Reducing Scrap of Cement A3CM-05 by Using PDCA (Plan Do Check Action) and QCC (Quality Control Circle) Method in an Indonesia Leading Tire,” in Proceedings The 3rd International Conference on Business and Management of Technology, 2021.

A. R. Putra, S. Sudarto, and A. T. Pratama, “Improving Material Efficiency on Calendering Process by Using Six Sigma and Define Measure Analyze Improve Control (DMAIC) Methods in Indonesian Leading Truck Bus Bias Tire Manufacturer,” in Proceedings of The Conference on Management and Engineering in Industry, 2021, vol. 3, no. 2, pp. 1–6.

R. K. Mobley, An introduction to predictive maintenance. Elsevier, 2002.

C. E. Ebeling, An introduction to reliability and maintainability engineering. Waveland Press, 2019.

T. Hermita, “Analisa Perhitungan Performance Maintenance Menggunakan Metode Availability (Studi Kasus),” J. Fak. Ilmu Komput. Univ. Sriwij., pp. 1–8, 2021.

F. A. Batarseh and A. J. Gonzalez, “Predicting failures in agile software development through data analytics,” Softw. Qual. J., vol. 26, pp. 49–66, 2018.

J. K. Liker and D. Meier, “The Toyota Way Fieldbook Panduan Untuk Mengimplementasikan Model 4P Toyota,” Jakarta: Erlangga, 2007.

S. Marsal and J. E. Heffner, “Creating a web-based incident analysis and communication system,” J. Hosp. Med., vol. 7, no. 2, pp. 142–147, 2012.

L. Zhang, A. Hefke, J. Figiel, U. Schwarz, M. Rominger, and K. J. Klose, “Enhancing same-day access to magnetic resonance imaging,” J. Am. Coll. Radiol., vol. 8, no. 9, pp. 649–656, 2011.

“Fishbone diagram,” ASQ. [Online]. Available: https://asq.org/quality-resources/fishbone

A. Aribowo and N. Kurniati, “Program Designing the Improvement of Excavator’s Maintenance Team Competencies (Case Study in a Sandstone Mine Company PT XYZ),” IPTEK J. Proc. Ser., no. 5, pp. 16–24, 2019.

S. Alwiyansyah and F. Ariyanti, “Maintenance Management Analysis and Risk Assessment Using Failure Mode & Effect Analysis (FMEA) Method on Heavy Equipment Unit at PT XYZ,” in Proceedings of the Second Asia Pacific International Conference on Industrial Engineering and Operations Management, pp. 14–16.

M. Elattar, Reliable Communications Within Cyber-Physical Systems Using the Internet (RC4CPS). Springer, 2020.

C. Bhargava, AI techniques for reliability prediction for electronic components. IGI Global, 2019.

Downloads

Published

2023-08-15

How to Cite

Rustanto, R., Pratama, A. T., Febrianto, A., Syafutra, F. A., Septianugraha, W., & Walfitri, B. M. (2023). PENINGKATAN KETERSEDIAAN FISIK DAN WAKTU RATA-RATA ANTARA KEGAGALAN UNIT KOMATSU PC2000-8 PADA PT. UNITED TRACTORS, TBK DENGAN METODE FMEA. Jurnal Rekayasa Mesin, 14(2), 371–384. https://doi.org/10.21776/jrm.v14i2.1053

Issue

Section

Articles